MANUFACTURING PROCESS

Being a regular consumable item for a spinning mill, the process is generally considered very simple. However, tremendous technical skill is required in the making of paper cones & paper tubes. Following is a summary of the process involved in the manufacturing of paper cones

» Punching
The first step involves punching of tubes and cones. The paper board is cut according to the size and conicity required by the customers.

» Grinding
Grinding of edges is done and then paste is applied on the paper cones.

» Winding
After grinding, winding is done at the spindles of the same conicity.

» Drying
After winding drying takes place in controlled temperatures.

» Velvetting
By the process of velvetting, rough finishing is given by a 152 mm emery belt.

» Cutting
After velveting, the base of paper cones is cut. Bottom cuts are given as per customers' request, in the form of V cut, U cut, Y cut & moon cut etc.

» Notching
A small v shaped indentation is made at the bottom of cones. This process is called notching.

» Weighing
The paper cones & tubes are weighed before dispatching. The weighing range of ± 2 to 3 gms is maintained at our plant.

» Sorting
After the weighing process is over, sorting of cones is undertaken. Non- conforming products are rejected at this stage.

» Pre-despatch Inspection
Before the final dispatch to customers is made, stringent inspection is carried out. At this stage 5% samples are tested in order to make ourselves very much confident of our quality.

» Packing
Paper cones/tubes are packed in varied sizes according to specifications provided by customer.

Paper Products
Paper Cones	Paper Tubes

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